Recently, the Ministry of Industry and Information Technology of the People’s Republic of China announced the “2020 Pilot Demonstration Project for Manufacturing and Internet Development”. The only pilot demonstration project in the printing and dyeing industry.
Shenghong Group is the only national “industrial Internet platform” in the industry to take the lead. Through the three-tier construction of IaaS, PaaS and SaaS and the development and promotion of platform functions, it realizes the big data analysis and integration of the entire textile printing and dyeing industry chain. Nearly 2,000 enterprise users have settled on the platform, and they are leading a "digital revolution" in the textile industry in Wujiang and even the Yangtze River Delta region.
As the earliest enterprise user of the "Smart Platform", Wang Xing (pseudonym), the production manager of a textile company in Kunshan, has already felt the real changes. He told reporters that prior orders need to be arranged for follow-up follow-up, this model has been going on for many years, time and management costs have been increasing year by year, and the market response speed has become more and more limited.
"Now we only need to use the mobile terminal of the mobile phone, we can see at a glance where our order progresses, when it is shipped, and where it is in the logistics. The most important thing is that we can grasp this information anytime and anywhere without sending someone to the factory to follow the order. , Efficiency has improved a lot." Wang Xing said.
Hua Wenfang (a pseudonym), the general manager of another textile company, felt more clearly on the cost side. "For trade, after the order quantity reaches a certain level, there is actually a certain error in the cost accounting. Since joining the platform of Shenghong, all our cost accounting data has been accurately counted online, and the cost of manpower such as documentary and financial And management costs have been greatly reduced, and the overall cost has been reduced.” The reporter learned that the textile company has realized the ERP system docking with Shenghong since the second half of last year. After entering the supply chain shared service platform, the company’s processing applications, production progress, and finished products Shipment and financial reconciliation can be intuitively controlled on the data system, which greatly improves the business efficiency of the enterprise.
After two years of promotion and operation, the "smart platform" broke the "information island" model between traditional traders and dyeing factories. The platform uses the Internet, big data, and smart devices to integrate all system technical parameters, standards, processes and other functions, and realizes production digitization, system integration, equipment interconnection, process information, management intensive, and process synchronization. And monitoring dynamics to ensure the high-speed and stable operation of the supply chain.
Wang Pingxun, Manager of the Information Department of Shenghong Printing and Dyeing, introduced that the current "Shenghong Smart Printing and Dyeing Industry Internet Platform" can realize the process automation, informatization and quality control of the entire process from the grey cloth into the warehouse process-printing and dyeing production-finished product storage-customer delivery. Through remote operation, functions such as one-click order placement, process monitoring, and financial reconciliation are realized, and the entire production link from white billet to finished product can be tracked in real time; more importantly, upstream and downstream enterprises can speed up the flow of data and information through the platform to form A complete industrial chain closed loop.
At present, nearly 2,000 enterprise users have settled on the platform. It is understood that since the launch of the smart platform, the first-time dyeing success rate of Shenghong Printing and Dyeing has increased by about 15% compared with the same period, the production efficiency has increased by 15%, the labor force has been reduced by 20%, the energy consumption has been reduced by 10%, and the delivery cycle has been shortened by an average of 2 days.
For most companies, the construction and realization of digital empowerment is restricted by comprehensive factors such as cost, technology, and market cycles. The construction of the industrial Internet promotes the transformation and upgrading of traditional industries, realizes the synergy of the entire industry chain, and builds a value ecosystem. An urgent problem facing the traditional textile printing and dyeing industry.
How to turn? How to change?
Tang Junsong, general manager of Shenghong Printing and Dyeing, said that for the traditional textile printing and dyeing industry, digital development is now a major trend, but it must rise from "physical changes" to "chemical reactions", and finally realize the innovation of the entire industry's production and business models. We must consider innovation and empowerment at the level of the entire industry chain.
Since the start of the construction of Shenghong Smart Printing and Dyeing Industry Internet Platform during the 13th Five-Year Plan period, the investment in a single project has reached nearly 80 million yuan. According to the two-year construction period plan, by the end of 2021, it is expected that more than 5,000 corporate users will enter the platform, which will greatly enhance the competitive advantage of the textile printing and dyeing industry cluster in Wujiang region and even the Yangtze River Delta region. The reporter learned that Shenghong Smart Printing and Dyeing Industry Internet Platform is a comprehensive and highly integrated digital production management and supply chain collaboration platform. It promotes the connection of information services on the supply side of the textile industry chain from the perspective of the entire life cycle, and makes the production process more standardized and substantially larger. Improve product quality, reduce overall costs, and explore a new model for the innovation of the entire textile printing and dyeing industry management.
Wujiang is a national textile center with a high degree of industrial agglomeration. The printing and dyeing output of woven textiles in the region is about 9 billion meters per year, and the supporting ratio is about 1/3. It is the region with the most "textile national brands" in the country. The "digital and real symbiosis" model of the real economy and digital construction is considered to be a key part of the transformation and upgrading of the manufacturing industry. In January of this year, Suzhou City and Wujiang District successively launched the "Three-Year Action Plan for Digital Economy and Digital Development" to make clear arrangements in terms of industrial policies and development plans.
The real industrial transformation and upgrading is not the sole struggle of subdivided industries, but the transformation and upgrading of the entire industrial chain driven by specific industries. The digital economy can mesh the various links of the vertical industrial chain through a series of methods such as supply chains. "Digital +" "Internet +" "Intelligence +" empowers the transformation and upgrading of traditional industries, and stimulates surging momentum towards high-quality development.
As a leading company in the printing and dyeing industry, Sheng Hong has taken the lead in launching the “digital printing and dyeing” system project in the industry since 2010, with a cumulative investment of more than 200 million yuan. The use of "Shenghong Smart Printing and Dyeing Industry Internet Platform" is a "qualitative change" in the expansion of "digital printing and dyeing" from the company's internal to the entire industrial ecology, enabling the industry to achieve true digital development and a new platform for high-quality development. According to the two-year construction period plan, by the end of 2021, it is expected that more than 5,000 enterprise users will enter the platform.
Focusing on the integrated national strategy of the Yangtze River Delta and the opportunity for the construction of Wujiang Circular Economy Industrial Park, Shenghong Group continues to act as a leading leader in the "digital" transformation, and through digital chain synergy, the advantages of all links in the industrial chain and enterprises can be achieved. Amplify, and gradually radiate the surrounding area, provide new data-based technologies, new methods, new services and new values for small and medium-sized enterprises in the industry, accelerate the digital transformation of industrial clusters, and form new core advantages that respond to market changes and enhance international industrial competitiveness.