Since the development of filler masterbatch, with the increase in raw and auxiliary materials and electricity prices, the increase in labor costs, the relatively gradual decline in prices caused by fierce market competition, and the pressure on the production cost of filler masterbatches is increasing; especially for smaller-scale fillers Masterbatch production enterprises, reducing the cost of masterbatch production has almost become the only way for enterprises to survive and participate in market competition.
So, how can we reduce the cost of filling masterbatch? For each link of filling masterbatch production, we can start from the following aspects. 1. Reasonably select the types of additives (1) Familiar with the functions of commonly used additives in filled master batches, and reasonably choose the types of additives according to the specific requirements of the master batch. The performance of price additives will definitely not be very good. It may require a higher amount of addition, which will increase the cost, and also affect the quality of the masterbatch. (2) Do not blindly pursue high-end additives, high-grade additives-generally performance The better, the better the performance and grade of the masterbatch, but the cost performance is not necessarily high, it is difficult to reduce the cost of the masterbatch; (3) fully understand the synergy between the additives, reduce the use of additives as much as possible, or The use of compound dispersant-type special additives to optimize the formulation of various additives in the master batch system is very important to reduce costs; (4) Learn to identify fake and inferior additives to prevent suppliers from adulterating to reduce prices . 2. Reasonably select the number of meshes of inorganic powder (1) The number of meshes is not as fine as possible, and the number of meshes should be selected according to different product uses; (2) The difference in oil absorption value according to different powders or meshes is reasonable The amount of formulated auxiliary agents; (3) simple methods to learn to identify the number of items to prevent the supplier's quality from being fake; (4) choosing different inorganic powders to reduce costs is also a good way. 3. Appropriately add high-quality recycled materials to raw materials 4. Optimize the mixing process and production process to reduce energy consumption and labor costs as much as possible 5. Optimize the master batch formula based on the existing conditions.