Brief introduction of potato chips production line
Potato chips production line produced in Shandong Bayi Food Industry Equipment Co.,Ltd. mainly uses fresh potatoes as raw materials. The capacity we can produce ranges from 50kg/hr to 1tph.
We have mature technology for this line. By changing the configuration of the machines, we can also produce apple chips, banana chips and French fries.
Flow chart of potato chips production line
Materials input----peeling----sorting---hoisting & Vibration---Slicing---blanching-----air drying----frying---deoiling----seasoning-----sorting-----(packaging).
Machines used for potato chips production line
1)Hoister 2)peeler 3)material sorting conveyor 4)hoister& Vibrator 5)slicer 6)blanching machine 7)air dryer 8)continuous fryer 9) deoiling conveyor 10) seasoning machine 11)sorting conveyor 12)Multi head packaging machine.
Detailed introduction of machines for Potato chips production line:
1.Hoister
1)Mesh belt uses304 SUS food grade stainless steel.
2)Supporting frame is 304 SUS 50*50mm square tubes.
3)2mm of thickness stainless steel.
4)Motor is frequency conversion speed adjustment.
Automatically lift the potatoes. Labor-saving and durable is use.
2.Peeler
1)use SUS 304 food grade stainless steel.
2)Rollers are made from wearable, anti-acid corrosion and anti-alkali corrosion materials. Durable in use.
3)Rollers are designed in swinging shape, no dead angle in removing the peels.
4)The machine adopts high precision one-time laser symmetrical cutting, ensuring the symmetrical structure of machine body. Easy and convenient in maintenance with long lifespan.
5)Spiral push rod design. Automatic discharging and adjustable discharging time.
6)Top part has water spraying device. Pipeline is stainless steel. Thickness is 2mm stainless steel plate.
3.Sorting conveyor
1)This conveyor is used to sort out and conveyor the inappropriate potatoes. There are materials recycling port on the two sides of the conveyors. The bottom part of the recycling port has conveying structure.
2)Food grade PVC mesh belt. Durable in use and no damage to the potatoes. Mesh belt speed frequency is adjustable.
3)Supporting frame is 40*40mm square tubes. Side plate thickness is 2mm stainless steel 304.
4)Materials hoister+Vibrator
1)Mesh belt uses304 SUS food grade stainless steel.
2)Supporting frame is 304 SUS 50*50mm square tubes.
3)2mm of thickness stainless steel.
4)Motor is frequency conversion speed adjustment.
5)Discharging part has water washing port.
5.Potato slicer
1)sizes of the potato chips: 2MM,6MM,8MM,10MM,12MM,15MM.
2). Adopt SUS 304 food grade material.
3). Reasonable machine structure. Input port is specially designed to avoid being cut.
4). Easy to operate, convenient in cleaning, labor-saving and saving cost.
6.Blanching machine
1)This machine is suitable for the washing of the seafood, fruits, vegetables, mushrooms and roots of the vegetables.
2)Inner body is 3mm stainless steel 304 plate. No leakage of water. Exterior body is 2mm stainless steel 304 plate.
3)Under the strike of the high pressure water bubbles, materials are tumbled in the water, which can effectively separate the mud, sand, debris and other materials. It has the features of great cleaning capacity,high washing efficiency,no damage to the materials, stable operation and saving water resources. At the end section of the air bubble cleaning, bringing materials to the next section through conveyor. In the conveying process, materials are sprayed and cleaned once time by high pressure water pump.
4)Pipelines are aligned horizontally. Water discharging ports are set at one side of the machine.
7.Air drying machine
5)Cooling the material by air. There are two sections of the mesh belt. Materials are got tumbled from first section to the second section, ensuring two parts of the materials can be dried.
6)Mesh belt is stainless steel spiral belt. Operation speed is manual controlled.
7)Centrifugal fan is 0.37kw. Side plate thickness is 2.5mm 304 stainless steel plate.
8)Stainless steel plate is installed under the mesh belt to ensure the floor is clean.
8.Frying line
9)The body of the fryer uses SS 304 material. Side plate uses 4mm stainless steel plate. Bottom part uses 5mm stainless steel plate.
10)Materials can fried are potato chips, French fries and snacks.
11)Discharging oil cover and mesh frame can be lifted separately, which is easier to be cleaned.
12)There are 4 pieces of temperature control point, which control the temperature of each section. Stainless steel electric heating pipes.
13)Precision temperature control system ensures the frying medium temperature is between ±2℃.
9.Deoiling conveyor
1)Mesh belt control is frequency conversion speed control. Oil is removed from air drying. Side plate thickness is 2.5mm stainless steel material.
2)Bottom part of the conveyor has the oil receiving box to keep the floor clean.
3)High efficiency low noise axial flow fans are added to get rid of oil fast.
10.seasoning machine
1)The discharging part is stainless steel punched plate which can make the powder get leaked.
2)The single roller flavoring machine can spray powder automatically. High capacity, evenness in mixing materials, automatic discharging.
11.Sorting conveyor
1)The mesh belt is food grade SUS 304 stainless steel spiral mesh belt. Running speed is manually adjusted.
2)Supporting frame is 40*40mm stainless steel square tubes.
12. Packaging machine(optional)
Common problems
1.Q:Are you a factory or trading company
A: We are a factory, we have rich experience for manufacuring water processing equipment for more than 10 years.
2.Q:Where is your factory located? How can i visit there?
A: Our factory is located in Located in xinxing industrial park, zhucheng city, shandong province,China. It is about 1 hours from Qingdao airport. We can pick you up if you need, welcome to visit our factory.
3.Q: Do you have minimum order quantity request?
A: No minimum order, but it can get a discount if you order a large quantity.
4.Q: Do you have certificates?
A: Yes, we have ISO,CE certificate.
5.Q: Can you meet my special requirements for my products?
A: Yes, we have a professional design team. We can provide drawings according to your requirements.
6. Q:How to pay?
A: TT and L/C are acceptable and TT will be more appreciated. 30% deposit before producing, 70% balance before loading by TT.
7. Q:What is the delivery time?
A: It depends on order quantities. Generally speaking, the delivery time will be within 4 to 6 weeks.
8. Q: How to pack the products?
A: We use standard package. If you have special package requirements, we will pack as required, but the fees will be paid by customers.
9. Q: How do you manufacture your equipment ?
A:Our machining technology includes laser/plasma cutting, automatic welding,CNC cutting and bending.
10. Q:How to install after the equipments arriving destination?
A: We will provide detailed illustrations to you. If it is necessary, we will send technicians to help you.
